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Rockhopper II series printers – Maintenance Manual
162
AP-74065, Rev. 1.2, 27/09/04
For a 8 head machine
To perform a Head Front/Back Adjustment, please follow the steps mentioned below.
Step 1 : In diagnostic mode, go to [Adjust : Head Slant].
Step 2 : Press the [F2] key for F&B (front and back) adjustment.
* HeadSlant *
F1 →
Slant F&B
← F2
F3 →
Check End
← F4
Step 3 : Print out [Front/Back] pattern.
A+B
B
3B is the
reference
A
6A is the
reference
NOTE:
To help you identify the print heads on the test pattern please refer to the diagram
below.
Now you can see, 1A is black. 1B is LM (follow the line till you reach the junction. Then
go up to Light Magenta
Step 4 : Check if all nozzles are in 1 row by using a magnifying glass with an enlargement of at least 10.
- Maintenance Manual 1
- COPYRIGHT NOTICE 4
- Important Notice 6
- TABLE OF CONTENTS 8
- AP-74065, Rev. 1.2, 27/09/04 10
- 1. SAFETY INSTRUCTIONS 14
- 1.3.2. Caution 15
- 1.4. WARNING LABELS 16
- (2) Back Part 18
- Ink Type 19
- 2. PRODUCT OVERVIEW 20
- 2.3.1. Front 21
- 2.3.2. Back 22
- 2.3.3. Operation panel 23
- 2.4. PRINTER STATUS 25
- 2.4.5. Selecting Language 26
- 2.5.3. 2 or 4 heater 28
- 3. SPECIFICATIONS 30
- 3.4. INSTALLATION 34
- 4. PARTS REPLACEMENT 36
- 4.2. REMOVING THE COVER 37
- 4.2.2. Removing side cover R 39
- 4.2.3. Removing side cover L 41
- 4.4. REPLACING BOARD BASES 64
- cable assembly 71
- assembly 77
- Step 1 : Unlock the head 85
- 4.6.4. Replacing the T fence 88
- 4.7. REPLACING THE CURSOR 95
- Step 12 : Cap once 113
- maintenance home position) 118
- 4.9. REPLACING THE PUMP AREA 119
- 5. SELF-DIAGNOSIS FUNCTION 136
- 5.2.2. Starting Up 137
- 5.4. TEST / INSPECTION MENU 141
- 5.4.1. RAM Capacity Menu 142
- 5.4.2. Version Menu 142
- 5.4.3. Operation Panel Menu 143
- 5.4.4. Sensor Menu 144
- 5.4.5. Encoder Menu 145
- 5.4.6. Fan Menu 146
- 5.4.7. History Menu 146
- (2) Serious error history 147
- 5.4.8. Head Signal Menu 148
- 5.5. ADJUSTMENT MENU 149
- 5.5.1. Skew Check Menu 150
- 5.5.2. Head rank input menu 151
- 5.5.4. Head Slant Check Menu 154
- 5.5.4.2. Front and back 158
- For a 8 head machine 161
- 5.5.10. Test print menu 169
- 5.5.11. Head wash menu 170
- 5.5.14. Fill printing menu 173
- 5.6. PURGE MENU 174
- 5.7. SAMPLE PRINTING MENU 175
- 5.8. PARAMETER MENU 176
- 5.8.2. Parameter Update Menu 177
- (1) Head ID 178
- (4) Media feed distance 180
- (5) Mechanical parameter 181
- (6) Ink parameter 182
- (7) Ink ID mask 182
- (8) Serial number entry 183
- 5.9. ENDURANCE RUNNING MENU 184
- 5.9.3. Cutter Endurance menu 187
- 5.9.6. Pump Endurance menu 190
- 5.10. HEAD LOCK MENU 195
- 5.11. HEATER SYSTEM MENU 196
- 5.11.3. Heater Test 30 Menu 197
- 5.11.4. Heater Test 50 Menu 197
- 5.11.5. Heater Test Max Menu 197
- 5.11.6. Heater Version Menu 198
- 5.11.7. Heater Adjust Menu 198
- 5.12. ECO PREPARE MENU 199
- 6. MAINTENANCE MODE 202
- 6.3. MAINTENANCE MENU 203
- Head Voltage 207
- 7. ADJUSTMENTS 208
- Cutter adjustment 209
- Sub-platen 209
- Cutter Endurance menu 209
- 7.3. PARAMETER BACKUP 211
- 7.4. FIRMWARE INSTALLATION 214
- (2) When using a computer 215
- 7.5.2. Adjustment Procedure 217
- 7.6.2. Adjustment Procedure 219
- 7.7.1 Head slant adjustment 220
- 7.7.1.2 For a 8 head machine 222
- 7.7.2.1 For a 4 head machine 224
- 7.10.2. Adjustment Procedure 231
- 7.12. HEAD HEIGHT ADJUSTMENT 233
- 7.13.2. Adjustment Procedure 235
- 7.14. CUTTER ADJUSTMENT 238
- (1) For 50 or 64 inch spec 239
- (2) For 87 inch spec 240
- 7.16. BOARD CHECKLIST 247
- 7.16.2. Control board 248
- 7.16.3. Power board 249
- Heater Elements 249
- 7.16.5. Checklist 251
- 8. MAINTENANCE 256
- 8.2. CLEANING 257
- 8.3. PERIODICAL SERVICES 258
- 8.4. PART LIFE INFORMATION 260
- 8.5. JIG AND TOOL LIST 261
- 8.6. LUBRICATION/BONDING 262
- 9. TROUBLESHOOTING 266
- 9.2.2. Message type errors 269
- 9.2.3. Heating system error 276
- 9.2.4. Data error 277
- 9.2.5. Command errors 278
- NOT DISPLAYED 290
- 9.3.7. Other problems 315
- 10. APPENDIX 316
- VIEWS/CONFIGURATION DIAGRAMS 317
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